Click image to view full size image
Introduction:
Single Facer is the main machine for producing the corrugated paperboard. Vacuum suction model single facer has very good production precision. The choose of the machine is directly effecting the quality of the corrugated paperboard.
Characteristics:
1. Cover vacuum suction.
2. Corrugating roll is made of high quality alloy steel 48CrMo, the surface is medium-frequency quenched and chrome-plated. Hardness can reach HRC55~60, which ensures good wear-resistance and long life service.
3. Independent transmission box, transmit by shaft coupling.
4. Glue roll is lifted and lowered pneumatically.
5. Independent glue clean device and electric glue-separate board to control the width of glue.
6. Manually regulate or electrically regulate the display device.
7. Lubricated by high temperature lubricate grease.
8. Surface of all dancing rolls and preheating rolls is grinded and chrome-plated.
9. Pressure roll is medium- frequency quenched and chrome-plated.
10. Width 1400mm~2000mm.
11. Preheating rolls, pressure rolls and corrugating rolls all meet the National Standard of Pressure Vessel. Working pressure is 1.1MPa.
Technological Parameters:
Structural Features:
-- Paper feeding: fingerless vacuum suction, with high pressure powerful draught fan,with silencer.
-- Engine base and main machine wallplate: iron casting material, thickness of the wall plate, adopt independent speed changing box, and 3 sets universal joint transmission.
-- Diameter of main corrugated roll: ¢280mm, and are made of 48CrMo alloy steel, after hardening and tempering, inner holes fine boring, NC grinding, mid frequency quenching, surface grinding and hard chrome plated, the rigidity of surface is higher than HRC52.
-- Pressure roll diameter: ¢280mm, surface are grinding and plate chrome, cylinder control up-down, raw material is 48CrMo alloy steel, hardening and tempering
-- Glue parts: pneumatic control glue supply and glue back, diameter of the applicator glue roll : ¢242mm, surface are treated by polished and chrome plated. Electric adjusting the glue quantity.
-- Press roll adopt ¢160 cylinder control adjut the gap with corrugated roll.
-- Pre-heater roll adopt seamless steel pipe, Diameter¢402mm, are all connected with rotary joint and metal soft pipe.
Technical parameter:
Parameter of Main roll:
Motor parameter:
Main bought-in parts and raw material and origin
Single Facer is the main machine for producing the corrugated paperboard. Vacuum suction model single facer has very good production precision. The choose of the machine is directly effecting the quality of the corrugated paperboard.
Characteristics:
1. Cover vacuum suction.
2. Corrugating roll is made of high quality alloy steel 48CrMo, the surface is medium-frequency quenched and chrome-plated. Hardness can reach HRC55~60, which ensures good wear-resistance and long life service.
3. Independent transmission box, transmit by shaft coupling.
4. Glue roll is lifted and lowered pneumatically.
5. Independent glue clean device and electric glue-separate board to control the width of glue.
6. Manually regulate or electrically regulate the display device.
7. Lubricated by high temperature lubricate grease.
8. Surface of all dancing rolls and preheating rolls is grinded and chrome-plated.
9. Pressure roll is medium- frequency quenched and chrome-plated.
10. Width 1400mm~2000mm.
11. Preheating rolls, pressure rolls and corrugating rolls all meet the National Standard of Pressure Vessel. Working pressure is 1.1MPa.
Technological Parameters:
| Working Width | 1600mm | 1800mm | 2000mm | 2200mm | |||
| Heating method | Oil heating / Steam heating/electrical heating | ||||||
| Design speed | 120m/min | ||||||
| Economical speed | 60-100 m/min | ||||||
| Compress-air pressure | 0.4-0.9MPa | ||||||
| Flute type | Standard flute | UV Flute | |||||
| Standard spec. | A,B,C,E,F | ||||||
| For other type and model, we can produce as customer's requirement. | |||||||
| Corrugated roll diameter (mm) | 268 | ||||||
| Wall Thickness (mm) | 130 | ||||||
| Type | Vacuum Absorb | ||||||
| Roller material | 48CrMo alloy, Heat treated | ||||||
| Machine Size (mm) | 3300*1300*1700 | 3550*1300*1700 | 3800*1300*1700 | 4050*1300*1700 | |||
Structural Features:
-- Paper feeding: fingerless vacuum suction, with high pressure powerful draught fan,with silencer.
-- Engine base and main machine wallplate: iron casting material, thickness of the wall plate, adopt independent speed changing box, and 3 sets universal joint transmission.
-- Diameter of main corrugated roll: ¢280mm, and are made of 48CrMo alloy steel, after hardening and tempering, inner holes fine boring, NC grinding, mid frequency quenching, surface grinding and hard chrome plated, the rigidity of surface is higher than HRC52.
-- Pressure roll diameter: ¢280mm, surface are grinding and plate chrome, cylinder control up-down, raw material is 48CrMo alloy steel, hardening and tempering
-- Glue parts: pneumatic control glue supply and glue back, diameter of the applicator glue roll : ¢242mm, surface are treated by polished and chrome plated. Electric adjusting the glue quantity.
-- Press roll adopt ¢160 cylinder control adjut the gap with corrugated roll.
-- Pre-heater roll adopt seamless steel pipe, Diameter¢402mm, are all connected with rotary joint and metal soft pipe.
Technical parameter:
| 1 | Working width | 1600mm |
| 2 | Operation direction | left or right |
| 3 | Design speed | 100m/min |
| 4 | Temperature scope | 160-220 C |
| 5 | Pneumatic working pressure | 0.4-0.9Mpa |
| 6 | Pressure | 0.8-1.3Mpa |
| 7 | Flute profile | UV type or UVV type |
Parameter of Main roll:
| 1 | Diameter of corrugated roll | ¢280mm |
| 2 | Diameter of pressure roller | ¢280mm |
| 3 | Diameter of applicator glue roll | ¢242mm |
| 4 | Diameter of preheater roll | ¢402mm |
Motor parameter:
| 1 | Main driving motor | power | 11kw |
| Normal voltage | 380V 50HZ | ||
| Continues (S1) working system | |||
| 2 | Wind suction motor | Normal voltage | 380V 50HZ |
| Continues (S1) working system | |||
| 3 | Glue adjustment reduction box | power | 80kw |
| Normal voltage | 380V 50HZ | ||
| Short time (S2) working system | |||
| 4 | Glue adjusting gap motor | power | 0.55KW |
| Normal voltage | 380V 50HZ | ||
| Short time (S2) working system | |||
| 5 | Glue pump motor | power | 0.55KW |
| Normal voltage | 380V 50HZ | ||
| Continues (S1) working system | |||
Main bought-in parts and raw material and origin
| No. | Main parts name | Origin | Raw material |
| 1 | Wall plate and based wall plate | Local | HT200 |
| 2 | Rotary joint and metal soft pipe | LUGUANQIU, Shangdong | |
| 3 | Main driving motor | Hengshui | |
| 4 | Bearing | HRB, ZWZ, LYC | |
| 5 | The shaft with seat | HEBEI | |
| 6 | High pressure fan | HEBEI | |
| 7 | Cylinder | SHANDONG | |
| 8 | Magnetic valve | ZHEJIANG | |
| 9 | Drain valve | zhejiang | Stainless steel |